November 2019

What You Should Know About Cavity Shaftwalls

By Thad Goodman and Frank Fuller

Do you know everything you need to know about cavity shaftwall systems? We receive many inquiries about them.

Used in commercial construction, cavity shaftwall systems are non-load-bearing, 1-hour to 4-hour, fire-rated partitions constructed from one side and used to enclose elevator shafts, stairs and mechanical shafts where the design requires resistance to both fire and air pressure. These systems can also be used as fire-rated, interior partitions where access is restricted to one side and as fire-rated, horizontal membranes.

Since many of you will be specifying cavity shaftwall systems for upcoming projects, we thought it would be helpful to share some of our most frequently asked questions and answers.

Answers to the Most-Asked Questions About Cavity Shaftwalls

1. Is it permitted to stack 1” shaftliner panels in a cavity shaft system?

Yes, when the height of the assembly exceeds the length of a liner panel, then one liner panel is stacked on top of the other. No joint treatment or blocking is required at the horizontal panel butt joint. Use factory cut ends to create a tight horizontal joint.

2. When is a hardened shaft required and how do we achieve and specify a hardened shaft?

Per 2015 IBC 403.2.3 all buildings over 420 feet tall and buildings over 75 feet of Risk Category III or IV (buildings with lots of people or buildings that are important during emergencies, such as hospitals) are required to meet hard- and soft-body impact requirements per ASTM C1629. There are multiple ways to achieve these, but the easiest way to meet both requirements is to use Gold Bond® BRAND Hi-Impact® XP® as one of the gypsum board layers.

3. How are cavity shaftwall corners constructed?

See The PURPLE Book® II for recommendations on how to construct shaftwall interior and exterior corners. National Gypsum’s corner details are on pages 68 -79, which include recommendations for both 1- and 2-hour construction.

4. Can horizontal shaftwall assemblies be used for a rated corridor ceiling?

Yes, National Gypsum has several options for rated horizontal systems: 2-hour rated UL Design G586 or 1- and 2-hour horizontal shaftwall assemblies per UL Evaluation Report: ER R3501-02 (Section 6.3.1). These are typical horizontal assemblies used in a fire-rated corridor.

5. Can cavity shaft systems be used for fire-rated mechanical and vent shafts in wood-framed buildings?

Shaftwalls were not designed for wood-framed construction, however, the system is utilized frequently for this purpose. Shaftwalls can be constructed from the footer to the roof supported by clipping to the adjacent wood framing. The Authority Having Jurisdiction (AHJ) should approve this type of application.

6. Are shaftwall stud types interchangeable between UL-rated designs?

There are three types of shaftwall studs: I-studs, CT-studs and CH-studs. They are all used and installed in the same manner. However, some UL assemblies will only list one or two stud types and these are the studs required to achieve that design. Listed stud sizes and gages are minimum requirements – which is the case for all framing in UL designs. National Gypsum’s cavity shaftwall designs primarily list all three stud types, therefore any shaft stud type can be used.

7. How can I achieve a higher STC shaft assembly?

Insulate the wall, use resilient channels or sound isolation clips, and/or install Gold Bond® BRAND SoundBreak® XP® as one of the face layers. Here are a few UL 2-hour rated designs that achieve an STC of 50 or higher: U497, STC 52 (Sound Test: NGC2017007), U498, STC 53 (Sound Test: NGC2015036).

8. Can the shaft assembly overhang the slab edge – and if so, how much?

Yes, 3/4” max. without additional support. For reference, visit The PURPLE Book® II page 80.

9. What is the recommended patching method for cavity shaftwall systems?

National Gypsum has patch recommendations in The PURPLE Book® II on pages 92-95.

10. What are the suggested elevator door framing and guide rail details in cavity shaftwall assemblies?

Both of these are illustrated in The PURPLE Book® II on pages 89-91.

11. Am I required to tape face panel joints in a fire-rated shaft assembly?

Yes, finish layer board joints must be taped to a Level 1 per GA-214. This is also known as fire taping. Per NGC UL listed shaftwall designs, outer layer gypsum board joints must be taped for shaftwall systems.

More Questions About Cavity Shaftwall Systems?

Call or email your Construction Design Manager for more information. Also, if you have additional questions about products to incorporate, don’t hesitate to reach out. We’re here to help you design and build better.

National Gypsum’s UL Cavity Shaftwall Systems (1-4 hour)

1-hour Rated Shaft Assemblies
U499
W419 (System A)
2-hour Rated Shaft Assemblies
U428
U497
W419 (System B and System D)
W441
3-hour Rated Shaft Assemblies
W414
W419 (System E)
4-hour Rated Shaft Assemblies
V451
W419 (System F)


2-hour Rated Stair Shaft Assemblies
U429
U498
W419 (System C)

"Shaftwall and area separation wall gypsum product assemblies are options for many building types. Concrete Masonry Units (CMUs) and concrete walls have been and will always be excellent choices for fire protection. Gypsum has carved out a place in the built environment with its unique fire resistance. Knowing where and when to use both of these options can save money and time on construction projects. Call our tech line (1-800-NATIONAL) early and often for support."
- Thad Goodman

"Week to week, the technical inquiries I receive most often involve shaftwall assemblies. Whether the question concerns UL-rated assemblies, transitions or a review of existing assemblies, our technical department and resources never fail to deliver. I believe their technical knowledge is the best in the industry. The overall response I receive back from the A/E community is not only ‘thanks for the help,’ but also an appreciation for getting back with a timely answer."
- Frank Fuller


Product Overview

Consolidate Fire-Rated Assemblies with Gold Bond® BRAND ¾” Ultra-Shield FS® Gypsum Board

Increase fire resistance and reduce sound transmission with Gold Bond® BRAND ¾” Ultra-Shield FS® Gypsum Board. This efficient, UL-Classified gypsum board can reduce the number of layers required in multi-layer, fire-rated wall partitions and cavity shaftwall assemblies, which lessens labor and material costs.

Specify ¾” Ultra-Shield FS® Gypsum Board for 2- and 3-hour wall partitions and 2-hour cavity shaftwall assemblies that enclose elevators, stairways and other vertical shafts.

We’ve highlighted some of this board’s features and fire-rated assembly drawings (below).

¾” Ultra-Shield FS® Gypsum Board:

  • Reduces labor and material costs by using fewer layers (up to 10 percent).
  • Is UL Classified for fire resistance, surface-burning characteristics and non-combustibility.
  • Is a cost-efficient material that readily accepts a wide range of decorative finishes.
  • Cuts easily for quick installation, permitting painting or other decoration and the installation of metal or wood trim almost immediately.
  • The gypsum core will not support combustion or transmit temperatures greatly in excess of 212° F (100° C) until completely calcined, a slow process.
  • Is dimensionally stable under changes in temperature and relative humidity and resists warping, rippling, buckling and sagging.
  • Features the GridMarX® preprinted fastening guide on the board to allow for faster and more accurate installation.
  • Achieves GREENGUARD and GREENGUARD Gold Certification. GREENGUARD Certified products are certified to GREENGUARD standards for low chemical emissions into indoor air during product usage.
  • Qualifies as a low-VOC emitting material by meeting California Specification 01350.

For more information or to explore whether ¾” Ultra-Shield FS® will work for a particular project, talk with your Construction Design Manager.



Project Profile

New Hospital for Summa Health in Greater Akron

Project:
Architect:

Contractors:
New Patient Tower for Summa Health, Akron, Ohio
Collaboration between Hasenstab Architects Inc. and Perspectus Architecture
Joint construction management team of Shook Construction and Donley’s Inc.


This seven-story, 343,000-square-foot Patient Tower for Summa Health is a full-service hospital and the centerpiece of a $350 million system-wide transformational plan. This impressive new facility includes a comprehensive center for breast health, expanded surgery suites and main birthing center with NICU. To help erect this mammoth project, the design and building team specified 60 MSF of Gold Bond® BRAND eXP® Sheathing and 48 MSF of Gold Bond® BRAND 5/8” SoundBreak® XP® Gypsum Board.

Read More About The Project

Continuing Education

This fall, wrap up your CEUs with these continuing education courses:

Acoustically Enhanced Gypsum Board: Designed for High STC Wall Assemblies
1 hour/AIA HSW CE Hour
Finishing Gypsum Board: Appearance and Indoor Air Quality
1 hour/AIA HSW CE Hour

Tap into the Expertise of Our Architectural Specialist

Meet Trang Schwartz

If you wonder which National Gypsum products to specify for certain LEED certifications, just ask Trang Schwartz. She is a whiz at checking submittals and suggesting products to contribute to LEED credits. A sales engineer, Schwartz began her career in soil and water and has since ‘elevated’ her expertise from the ground up to include gypsum wallboard and building products. She’s another great resource if you have questions.

“National Gypsum strives to provide superior customer service and I want to continue that kind of service,” says Schwartz. “I hope to be a constant resource and provide the technical support you’re looking for, whether by email (TrangS@nationalgypsum.com) or a phone call (704-365-7625).”

 


Amy Hockett
National Marketing Manager, Architectural Services & Sustainability

Pat Grotlisch
West

Frank Fuller
Southwest

Alan Zeedyk
Gulf / Southeast

Thad Goodman
Central / Midwest

Scott Hughes
Northeast / Atlantic

Trang Schwartz
Architectural Specialist